Thermax EDGE Live®

Thermax's AI-powered IIoT platform built to support industrial customers in their journey towards energy transition, plant reliability, and performance optimisation

Thermax EDGE Live®brings real-time intelligence to our customers' industrial assets.

By monitoring performance, identifying issues early, and recommending the right actions, it helps businesses run their operations with greater reliability and efficiency. With AI-driven insights and Thermax's engineering expertise, EDGE Live empowers plants to reduce downtime, improve performance, and move towards decarbonisation.

Thermax EDGE Live® uses advanced machine learning models that continuously learn from real operating data. These models analyse large volumes of structured data, identify hidden patterns, and accurately predict performance parameters using techniques like decision trees, neural networks, and association rules.

Asset performance enhancement using IIoT capability

Asset performance enhancement using IIoT capability

200+

Customers

4,600+

Assets

3-5%

Fuel savings across all assets

30%

Reduction in unplanned downtime

50+

AI models

Our 360º digital capabilities

Value discovery

Pre-assessment of the plant to understand the current challenges, instrumentation availability and identification of digital use-cases

Sensorisation

Supply and commissioning of necessary hardware (sensors / meters / controller equipment) as required

OT-IT connect

OT security assessment and cloud connectivity using a secured OT architecture

Onboarding

Seamless onboarding of assets on EDGE Live, platform configuration, model deployment and finetuning, user training, etc.

Value delivery

Customer engagement through remote monitoring and expert insights leveraging the capabilities of EDGE Live and extensive domain knowledge

On-site intervention

On-site visit and support as and when required • Providing spares and services as applicable

Our digital portfolio

Products for predictive diagnostics

APM Suite

  • EDGE Live - Boilers
  • EDGE Live - Chillers
  • EDGE Live – Water Systems
  • EDGE Live – Air Pollution Control Equipment
  • EDGE Live – Vibration Monitoring

Plant Suite

  • EDGE Live - Power Plant
  • EDGE Live – Utility & Energy Management System (UEMS)Integrated Multi-Utility Asset Coverage & Energy Flow Predictive Insights
  • EDGE Live – EMSIntegrated Energy Flow Monitoring & Analytics
  • EDGE Live - Historian
  • EDGE Live - Digital Logbook

Services

Specialised Services

  • OT Security SuiteRisk Assessment & Advisory · Design & Implementation Service · Sustenance Service
  • Automation Services
  • Plant Utility & Energy Audit

Why EDGE Live?

EDGE Live empowers industries to evolve from basic equipment monitoring to advanced analysis and optimisation through domain-engineered AI intelligence.

Built on Thermax's deep process expertise, it connects every layer of the factory, from operators to CXOs, enabling smarter, data-driven decisions.

By bridging gaps in sensorisation, automation, and digital intelligence, EDGE Live drives measurable ROI through enhanced reliability, efficiency, and decarbonisation. It supports manufacturers on their journey from Industry 4.0 (smart factory) to Industry 5.0 (human-centric factory), where technology and human insight work together to create truly smart and sustainable operations.

It provides a single industrial digital platform that unifies all assets and energy systems - electrical, heating and cooling systems, water and wastewater management systems etc.

EDGE Live
Operations Centre

The EDGE Live Operations Centre is a centralised hub for monitoring and analysis of assets' performance at customer sites. The team continuously tracks anomalies, validates deviations, and collaborates closely with on-site teams to ensure smooth plant performance. Subject matter experts (SMEs) provide technical interpretation of data, actionable insights, and recommendations for operational improvements, enabling proactive maintenance, enhanced efficiency, and optimised reliability across the plant.

Awards

AI Gamechanger Award 2023-24

Achieved the AI Gamechanger – Challenger Award from NASSCOM for innovative use of AI via Edge Live to solve critical industry problems, driving efficiency, fuel savings, carbon emission reduction, and enhanced uptime

GOLD Award by CII

Thermax EDGE Live® was conferred with the Gold award as the Best Smart Product - Customer Facing in Manufacturing Category for leveraging real-time monitoring, predictive analytics with actionable recommendations to achieve higher asset efficiency, enhanced customer satisfaction, and sustainable growth